Multi-function roll-to-roll pilot coating system with multiple optional blades

Multi-function roll-to-roll pilot coating system with multiple optional blades

Multi-function roll-to-roll pilot coating system can adapt various coating heads such as reverse comma blade, doctor blade, slot die and micro gravure and tape casting.A 4.5 meters long, three zone convection drying oven with independent temperature programming is implemented for efficient slurry curing.

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Multi-function roll-to-roll pilot coating system is an all-in-one machine that can select a variety of coating methods to achieve different coating process requirements. It can be applied to the surface coating process of various substrates. It is a pilot-type coating equipment.This is the most complete and universal pilot coating system that provides a broad adaptability to various coating slurries and film substrates (Cu, Al, PET, PP, PE).

1.Doctor Blade: Cost effective solution for 10~200 micron thick coatings (Continuous mode only).

2.Reverse Comma Blade (Transfer Coating): Cost effective solution for 30~200 micron thick coatings (Both continuous & intermittence mode).

3.Tape Cast Coating: Ideal for performing thicker coating up to 1000 microns with high viscosity slurry.

4.Micro-Gravure: Perfectly suitable for precise thin coatings from 1~3 microns （dry film thickness）.

5.Slot Die: Suitable for precision coatings as thin as 1 micron while providing a wide coverage for thicker coatings upto 200 microns.

Multi-function roll-to-roll pilot coating system specifications:

Working Voltage	208 - 240 VAC, 50/60 Hz, three Phase (380VAC three phase is available upon request)
Max. Power Consumption	30 KW (50A Air breaker required)
Compressed Air	0.5-0.8 MPa is required (Air compressor not included. )
Reeling/Unreeling Diameter	· 350mm O.D Max. · Reeling/Unreeling shaft diameter: 3 inches
Coating Width	350mm Max.
Coating Speed	Max.5000mm/min
Coating Heads (please select in the Product Options) 1.Reverse Comma Blade 2.Doctor Blade 3.Tape casting 4.Slot Die 5.Micro-Gravure	Doctor Blade Coating	· Continuous coating mode only · Coating thickness range: 10~200um ( dried film ) · Typical slurry viscosity range: 500~10000 mPa.s · Precision: ±5μm (gap adjustment solution 1um); Edge to center thickness tolerance +/-8um · Auto-slurry feeder with 2 liters tank is available at extra cost.
	Reverse Comma Blade (Transfer Coating)	· Two available coating modes (continuous and intermittent) selectable on the control panel. · Coating thickness range: 30~200um (dried film) · Typical slurry viscosity range: 500~10000 mPa.s · Precision: ±3μm; Edge to center thickness tolerance +/-5um · Auto-slurry feeder with 2 liters tank is available at extra cost
	Cast Coating	Tape casting technique is ideal for handling thicker slurry 5000~20000 mPa.s and thus thicker film coating is achievable (up to 1000um) Continuous coating mode only Precision: ±5μm (gap adjustment solution 1um); Edge to center thickness tolerance +/-8um Slurry feeding screw pump with 4 liters tank is included.
	Slot Die coating	The slot die is perfect for uniform film coating of 1 micron and up to 200-micron thickness. By changing the shim size with various patterns, you would be able to produce continuous, intermittent, or even grid coatings that match the shim patterns. MSK-156 slurry feeding screw pump with 4 liters tank is included, please click underline to view details Minimum thickness & precision:1 µm (dried film), ±1% Typical slurry viscosity range: 200~10000 mPa.s
	Micro-Gravure Coating	· Continuous and intermittent coating modes are available for the user. · Coating thickness range: 1~3um (dried film) · Typical slurry viscosity range: 30~1000 mPa.s · Auto-slurry feeder with 2 liters tank is included.
Convection Drying Oven	Three zone design with independent temperature controllers. Air flow rate:9.5/2800 (cm³/RPM) max. for a single zone, flow rate adjustable Drying temperature: 150°C max±5℃ Power Consumption: 9KW for single zone (27KW total) Heater length: 1.5m for single zone (4.5m total)
Product Dimensions	L6600mm x W1200mm x H1850mm
Net Weight	12.3t
Warranty	One Year limited warranty with lifetime support. Rusting and damage due to improper storage condition or maintenance are not covered by warranty.