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Flat Plate Hot Press Machine for Soft pack batteryFlat Plate Hot Press Machine for Soft pack batteryFlat Plate Hot Press Machine for Soft pack batteryFlat Plate Hot Press Machine for Soft pack batteryFlat Plate Hot Press Machine for Soft pack battery

Flat Plate Hot Press Machine for Soft pack battery

    The flat plate hot press machine is a device that uses parallel heating plates to press and shape materials under high temperature and high pressure conditions

The flat plate hot press machine is a device that uses parallel heating plates to press and shape materials under high temperature and high pressure conditions. The operation process involves evenly transferring heat to the material through the heating plates, while applying pressure to induce physical or chemical changes in the material under heat and compression, ultimately forming a dense and stable finished product. The flat plate hot press machine is widely used in industrial manufacturing and materials science, especially in the molding and lamination of composite materials, wood processing, and the manufacturing of electronic components.

 Product Overview:

The CY-HP-60T is a precision flat plate hot press machine with a maximum pressure of 60 tons, pressure accuracy of ±30kg, maximum temperature of 300°C, temperature control accuracy of ±2.5°C, and mold parallelism ≤0.025mm. It is suitable for applications such as thermal pressing of lithium batteries, micro short circuit testing, and thermal pressing of fuel cell membrane electrodes.

 Product Features:

Hydraulic press method with adjustable pressure.

PLC control with touch screen digital settings.

Upper and lower plate parallelism ≤25µm.

Dual start buttons with grid protection for safe and reliable operation.

Resistance heater for uniform and accurate temperature control, easy to replace.

The press plate is made of imported high-temperature mold steel, with high precision, low thermal deformation, and minimal hardness degradation.

 Purchase Information:

If you are interested in our flat plate hot press machine, feel free to contact us for more information and pricing.
Phone: +86 18516380382
Email: Jimmy@cysitech.com
Contact Person: Jimmy Hao
WeChat: +86 18516380382
WhatsApp: +86 13939946898

 Technical Specifications:

Product name

Flatbed hot press

Product model

CY-HP-60T

Power supply

Single-phase AC220V (±10%) frequency 50Hz   (customizable AC110V), power 6.5KW

Usage environment

Recommended ambient temperature 25±3, humidity 30-90RH, no vibration and electromagnetic interference

Working pressure

MAX:60T Accuracy: ±30Kg

Pressure plate accuracy

Parallelism of upper and lower pressing   plates ≤25um

Pressure stroke

Pre-pressing 0140mm, boosting 20mm

Pressure direction

Pre-pressing from top to bottom, boosting   from bottom to top

Heating temperature

Max300,   temperature control uniformity ±2

Hot pressing size

Max: L350mm*W250mm

Mold opening height

Max:140mm

Pressure plate material

Imported high temperature resistant mold   steel, hardness HRC58±2 (hardness attenuation <8% after heating at 300)

Pressure holding time

Can be set on touch screen

Equipment size

L780*W680*H1600mm

Weight

About 720kg

 Main Components

Part name

Component Description

Heating plate

Used to heat the sample

Hydraulic cylinder

Provide the required pressure for the hot   press

Control system

Control the temperature, pressure and hot   press time

Cooling system

Used to cool the heating plate and workpiece

Seal

Ensure the seal between the pressure   chamber and the heating plate

Instruction manual

Standard

 Applications:

Composite Materials Production: Carbon fiber and fiberglass composites, ceramic-based composites.

Metalworking Industry: Powder metallurgy, sheet metal forming.

Electronics and Semiconductor Industry: Electronic component encapsulation, LED packaging.

Aerospace: Aerospace composites, aviation parts.

Solar and Photovoltaic Industry: Photovoltaic cells and packaging materials.

 Application Case:Using Flat Plate Hot Press Machine for Lithium Battery Thermal Pressing Formation

Process Steps: 

1. Prepare Materials:

Positive electrode materials: LiCoO₂, NCM, LFP, etc.

Negative electrode materials: Graphite, silicon-based materials, etc.

Electrolyte: Typically organic solvents containing LiPF₆.

Separator: Polyethylene (PE), polypropylene (PP), etc.

Current collectors: Aluminum foil (positive electrode) and copper foil (negative electrode).

 2. Assemble Battery Cells:

Coating and drying: Coat active materials onto current collectors and dry to remove solvents.

Stacking or winding: Arrange positive, negative electrodes, and separator in sequence, forming the basic structure of the battery.

Battery packaging: Place assembled cells into aluminum cases or soft packs for subsequent thermal pressing and formation.

 3. Thermal Pressing Formation Process:

In the flat plate hot press machine, the thermal pressing formation is achieved by controlling temperature, pressure, and time to ensure the layers of materials in the battery are well bonded and activate the chemical reactions inside the battery.

 Load battery cell: Place the assembled battery cell into the hot press mold, ensuring proper alignment of the components.

Set temperature and pressure: Typical temperature ranges from 50°C to 120°C, and pressure adjusts according to battery size, typically between 10-20 MPa.

Heating: Heat the battery cell to the set temperature, activating the electrolyte, electrodes, and separator molecular structures to promote material bonding.

Apply pressure: During heating, pressure is applied to ensure the tight bonding of layers and prevent bubbles or gaps.

Hold time: Thermal pressing time is usually between 10 to 30 minutes, depending on the battery size and material.

 4. Cooling and Mold Removal:

Cooling: Gradually lower the temperature to prevent material shrinkage or damage. Air cooling or water cooling is typically used.

Remove mold: After cooling, the battery cell is removed from the press and undergoes quality checks.

5. Formation and Capacity Testing:

Formation: The battery cell is placed in a formation device for initial charging and discharging, activating internal chemical reactions and achieving preliminary electrochemical performance.

Capacity Testing: After formation, the battery undergoes capacity testing to ensure each cell meets standard performance requirements.

 6. Battery Assembly and Testing:

Assembly: The battery cells undergo packaging to form the final lithium battery module.

Testing: Tests include charging/discharging tests, internal resistance tests, and safety tests to ensure each battery meets performance requirements.

 Summary:

The flat plate hot press machine plays a critical role in lithium battery manufacturing by using heat and pressure to bond materials and promote electrolyte infiltration and electrode material reaction. This process is crucial to ensuring battery performance, capacity, life, and safety. The thermal pressing formation process effectively enhances the electrochemical performance and overall quality of the battery.


Contact Us
  • E-mail: cysi@cysi.wang
  • Tel: +86 371 5519 9322
  • Fax: +86 371 8603 6875
  • Add: No. 820, 8th Floor, 1st Unit, 9th Block, Cuizhu Street, High-Tech Zone, Zhengzhou, Henan, China




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