double dispersion axis vacuum planetary mixer is an efficient mixing equipment that integrates vacuum low speed mixing and high speed dispersing, combining with revolution and rotation motion to achieve full mixing of materials.
CYKY-SFM-9-100L-2 double dispersion axis vacuum planetary mixer is an efficient mixing equipment that integrates vacuum low speed mixing and high speed dispersing, combining with revolution and rotation motion to achieve full mixing of materials. It can be used in the mixing process of various solvents and powders, such as the batching process of raw materials such as lithium-ion batteries, tape, solar energy and chemical industry. The equipment has integrated design, good mixing uniformity and easy to use.
Four-paddle two-axis planetary mixing, twist frame mixing paddle with high-speed dispersion plate and wall scraping, no mixing dead Angle;
The low speed mixing achieves macro mixing through mass and rotation, and the high speed dispersing disc achieves micro mixing through shear force.
Vacuum environment, effectively eliminate the bubbles generated during the stirring process, vacuum maintenance effect is good;
The effective volume of the mixing tank is 100L, refined by high quality SUS304 stainless steel, resistant to acid and alkali corrosion;
Multi-speed operation can be performed, and the mixing speed and time of each section can be set;
Slurry bucket manual lifting design, equipped with spotlights, easy to operate, to ensure the safety of vacuum mixing process;
PLC control, HMI operation, motor overload protection and other electrical safety design;
Jacketed mixing tank design, can pass cooling water, suitable for a variety of process requirements.
If you are interested in our Double dispersion axis vacuum planetary mixer, please contact us for more information and a quote.
Contact number: +8615617875939
E-mail: gordon@zztainuo.com
Contact: Gordon Zhang
Wechat: 15617875939
WhatsApp: +8613592553141
Electric Source | Single-phase AC380V±10%, frequency 50Hz, power about 30KW |
Rack structure | Column type |
Mixing method | Revolution + rotation, double stirring shaft + double dispersion shaft (total 4 dispersion plates) +1 wall scraper (Teflon) |
Control mode | Variable frequency speed regulation, temperature control, spotlights, lifting, running/emergency stop and other functions are displayed and operated on the control panel of the electrical cabinet. The equipment can automatically change the speed of the time segment. |
Vacuum system | With vacuum buffer tank and switch; Optional vacuum pump, recommended AC380V,VRD-30 |
Vacuum | -0.098Mpa |
Lifting system | Electric lift |
Positioning system | With positioning adjustment device. Barrel body barrel cover through the positioning of the precise match, accurate position, to ensure vacuum sealing |
Thermal insulation | Cooling water, no insulation required |
Suitable stock | Viscosity: 1000 ~ 100,000 MPa.s, solid content 30%-80% |
Equipment size | Approx. L2000*W1250*H2220mm (subject to actual size) |
Heavyweight | About 2 tons |
Upper barrel parts | |
Keg material | SUS304 |
Powder charging port |
Quick open port DN80 |
Viewwindow | DN80 |
Spotlight port | DN80 |
Vacuum port | DN20 |
Exhaust port | One G1/2" ball valve |
Lower barrel parts | |
Design total volume | About 149L |
Effective volume | About 10L |
Inside diameter of container |
650mm |
Depth inside container |
450mm |
Container material | Part in contact with material 304 |
Tempering jacket form | Barrel wall single-layer jacket for cooling or heating; And single-layer jacket for bottom of barrel for cooling or heating |
Thermostat jacketed interface | G1/2", with quick-opening live connector, jacket pressure ≤0.4MPa, water inlet/outlet, one each |
Discharge form | A DN32 ball valve at the bottom of the barrel controls the discharge port |
Design ambient temperature |
0 to +55℃ |
Mixing parts | |
Mixing paddle | Two groups of twist frame type mixing paddle, SUS304 material, precision machining |
Transmission mode | Two drive, one chain drive; Two-stage gear drive |
Paddle material | 304 |
Number of mixing paddles |
2 |
Paddle to paddle distance |
4 to 8 mm |
Distance from paddle to barrel wall |
3 to 8 mm |
Distance of paddle from bottom of barrel |
2 to 4 mm |
Disperse parts | |
Dispersion shaft | 2 sets of dispersion shafts, each shaft is equipped with 2 dispersion disks, SUS304 material |
Dispersing disc style | Zigzag |
Scatter plate material |
304 |
Number of dispersion plates |
four |
Number of scatter shafts |
2 shafts |
Wall scraping pieces | |
Wall scraping bracket material |
304 |
Wall scraper material |
Teflon |
Wall scraping RPM | Consistent with planet box RPM |
Detachable or not | Detachable design (wall scraping must be removed during high viscosity process) |
Anti-stay protection | |
Anti-stay protection | 1. Equipment with emergency stop switch, press the device immediately stop; 2. After the upper and lower barrel body is closed in place, the mixing head can start to work; 3. The upper and lower barrels cannot be opened during the mixing work; 4. The tank cannot be opened without vacuum discharge; 5. There is a protection switch in the lifting process, which can choose the slow "return material" function; 6. Automatic stop protection when the motor current is overloaded; 7. When the temperature exceeds the set value, self-stop protection; 8. Stirring host, electric control box must be grounded. |
Requirements | Specific specifications |
Host | 1 set |
Application field:
The application field of planetary mixer is very wide, mainly including the following aspects:
1. Chemical industry : Suitable for the chemical industry liquid-liquid, solid-liquid, paste - paste, powder - paste and other materials mixing, reaction, dispersion, dissolution, homogenization, emulsification and other processes.
2. New energy field : Especially suitable for the mixing and dispersion of lithium battery slurry, positive and negative electrode materials, conductive slurry and other new energy materials.
3. Electronic and Electrical industry : Used for electronic adhesive, epoxy potting adhesive, structural adhesive and other electronic and electrical industry material preparation.
4. Coating and ink industry : widely used in coating, ink, dye, ink, color paste and other products stirring dispersion and dissolution.
5. Pharmaceutical industry : Suitable for the preparation of pharmaceutical products such as pharmaceutical intermediates, gels, fever-reducing stickers, and cloth agents.
6. Cosmetics industry : Used for the mixing of cosmetic raw materials, such as paste cosmetics, emulsions, etc.
7. Food industry : Suitable for paste food and additives mixing.
8. Pesticide industry : Used for the preparation of pesticides, suspension agents, emulsions and other products.
9. Building materials : Suitable for the production of silicone resin materials, sealants and other building materials.
10. Adhesive industry : Suitable for the mixing of high viscosity sealant, construction glue, viscose and other adhesives.
11. Resin industry : Suitable for mixing a variety of resin materials.
12. Silicone industry : Suitable for the mixing of silicone resin materials.
These application areas demonstrate the importance and versatility of high speed dispersion planetary mixers in different industries.
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