high speed dispersing machine can be applied to dispersing process after mixing of various solvents and powders, especially for the mixing of nano-scale materials has a more obvious homogenizing effect
CYKY-SFM-21 high speed dispersing machine can be applied to dispersing process after mixing of various solvents and powders, especially for the mixing of nano-scale materials has a more obvious homogenizing effect. The equipment has beautiful appearance, small size, convenient and easy to use, and can be widely used in the raw material batching process of lithium-ion battery, cosmetics, solar energy, chemical industry and other industries.
Product characteristics
l The initial mixed slurry can be dispersed to achieve sufficient homogeneous mixing of slurry;
l According to different material characteristics, the dispersion speed and flow rate can be adjusted to obtain a better slurry state.
l Tank design water jacket, can be controlled by the water temperature for cooling mixing (heating customized optional);
l Continuous feeding mode and single tank mode can be selected, stirring speed and time of each stage can be set;
l Select high-quality components, product quality is reliable and stable;
l PLC control, HMI operation, easy to use;
Purchase information
If you are interested in our experimental high speed dispersers, please contact us for more information and a quote.
Contact number: +8615617875939
E-mail: gordon@zztainuo.com
Contact: Gordon Zhang
Wechat: 15617875939
WhatsApp: +8613592553141
Technical parameters:
Power supply | Three-phase 380VAC±10%, frequency 50Hz, power 12KW |
Use environment | The recommended ambient temperature is 25±3 ° C, humidity is 30 to 90RH, and no vibration or electromagnetic interference is required |
Processing capacity | Max. 6L/h |
Dispersion cycle | Max. 40m/s |
Volume | Max. 250ml(dispersion tank) |
Feed pump | Peristaltic pump feed |
Feeding temperature | <30℃ |
Discharge temperature | < 50℃ (for reference, the higher the viscosity/speed, the higher the temperature) |
Applicable viscosity | Max.10000mpa.s (Continuous production) |
Contact material | The material in contact with the slurry is SUS304/PTFE |
Cooling water supply | 8±2℃/25±2℃(standard chiller) |
Equipment size | Feeder: L800*W650*H1200mm; Dispersion machine: L450*W380*H780mm |
Weight | Approx. 200Kg (feeder) 70kg (Disperser) |
Main components:
Requirements | Specific specifications |
Feeder | 1 set |
Dispersion machine | 1 set |
High-speed dispersing machine is a device widely used in many industries, and its application fields include but are not limited to the following aspects:
Chemical industry
High speed dispersing machines play an important role in the chemical industry. It is often used in pigments, dyes, coatings, inks, resins, adhesives, emulsions and other fields of liquid and liquid-powder phase materials high-speed stirring, dissolution and dispersion. Through the high-speed rotating blade or agitator, the high-speed dispersion machine can produce strong shear, impact and mixing effects, so as to achieve the purpose of mixing and dispersion. In the process of pigment and dye preparation, the high-speed dispersion machine can ensure that the pigment and dye are uniformly dispersed in the solvent, improving the quality and stability of the product.
Food industry
In the food industry, high-speed dispersing machines also have a wide range of applications. It is often used in sauces, condiments, jams, chocolate and other food raw materials mixing, mixing and homogenization. The efficient mixing and dispersing capacity of the high-speed dispersing machine ensures the uniformity and stability of the food raw materials, thereby improving the quality and taste of the food. In addition, the high-speed dispersing machine can also be used to prepare food additives, seasonings, etc., providing more possibilities for the food industry.
Pharmaceutical industry
In the pharmaceutical industry, high-speed dispersing machines also play an important role. It is often used for the mixing and dispersion of drugs, such as the preparation of suspension, emulsion, capsule liquid filling. The high efficiency mixing and dispersing capacity of the high speed dispersing machine ensures the uniform distribution of the active ingredients in the solvent, improving the stability and bioavailability of the drug. This is of great significance for improving the efficacy of drugs and reducing side effects.
Medical device industry
High speed dispersing machines are also used in the medical device industry. For example, it can be used to prepare medical glue, medical paste and other products. These products need to have good uniformity and stability to ensure their effectiveness and safety during use. The high speed dispersing machine can meet these requirements and provide reliable technical support for the medical device industry.
Other fields
In addition to the above several major areas, high-speed dispersing machines are also widely used in other fields. For example, in the preparation of nanomaterials, biomaterials, environmental protection materials, etc., high-speed dispersing machines can play an important role. In addition, in the laboratory, the high-speed dispersion machine is also widely used in the mixing, dispersion and homogenization experiments of various substances, which provides a powerful tool for scientific researchers.
In summary, the high speed dispersion machine has a wide range of application fields and important application value. It can efficiently and quickly mix and disperse various materials to improve product quality and stability. With the continuous progress of technology and the continuous expansion of applications, high-speed dispersing machines will play a greater role in more fields.
Application Cases 《A brief introduction to the process of preparing Chinese medicine extract by high speed dispersion mechanism》
The use of high-speed dispersion mechanism to prepare traditional Chinese medicine extract is an efficient process method, the following is a brief introduction of the process:
1. Process principle
The high speed dispersing machine produces strong shear force and impact force through high speed rotating blades or agitators, and quickly extracts and disperses the active ingredients in Chinese medicinal materials in solvents. The process uses the principle of physical action to promote the full contact and mixing between the Chinese medicinal materials and the solvent through mechanical force, so as to improve the extraction efficiency and the uniformity of the extraction solution.
2. Process flow
Chinese herbal medicine pretreatment: Select Chinese herbal medicine that meets the quality standards, and carry out the necessary pretreatment, such as cleaning, drying, crushing, etc. The particle size of the crushed Chinese medicinal materials should be moderate to facilitate dissolution and dispersion during the subsequent extraction process.
Solvent selection: Select the appropriate solvent according to the nature of Chinese medicinal materials and extraction requirements. Common solvents are water, ethanol, methanol and so on. The choice of solvent should take into account its solubility, safety, environmental protection and other factors.
Extraction process: The pre-treated Chinese medicinal materials and solvent are added to the container of the high-speed disperser in a certain proportion. Start the high-speed dispersing machine, through the high-speed rotation of the blade or agitator to produce strong shear force and impact force, the effective ingredients in the Chinese herbal medicine are quickly extracted and dispersed in the solvent. In the extraction process, the speed, extraction time and temperature of the high speed disperser can be adjusted according to the needs to obtain the best extraction effect.
Filtration and separation:After the extraction is completed, the solid particles and impurities in the extraction liquid are removed through the filtration device to obtain a clear Chinese medicine extract. The selection of the filtration device should be determined according to the viscosity of the extract and the size of the solid particles to ensure the filtration effect and efficiency.
Concentration and drying: the filtered extract of traditional Chinese medicine is concentrated to reduce the amount of solvent and increase the concentration of the extract. The concentrated extract can be dried to obtain a solid extract or a powdered product.
3. Process characteristics
High efficiency extraction: Through the strong shear force and impact force, the high-speed dispersing machine can quickly extract the effective ingredients in Chinese medicinal materials and improve the extraction efficiency.
Uniform dispersion:The high speed dispersion machine can evenly disperse the active ingredients in the extract in the solvent to avoid agglomeration and precipitation.
Easy operation:The process is simple and easy to operate, and easy to realize automatic and continuous production.
Strong adaptability: the process is suitable for the extraction of a variety of Chinese medicinal materials, and can be adjusted and optimized according to different Chinese medicinal materials and extraction requirements.
4. Precautions
Selection and treatment of Chinese medicinal materials: Chinese medicinal materials that meet the quality standards should be selected, and necessary pretreatment should be carried out to ensure the extraction effect and product quality.
The selection and dosage of solvent:The appropriate solvent should be selected according to the nature and extraction requirements of Chinese medicinal materials, and the amount of solvent should be reasonably controlled.
Optimization of process parameters: the speed, extraction time and temperature of the high-speed dispersion machine should be adjusted according to the actual situation to obtain the best extraction effect. Maintenance and maintenance of equipment: the high-speed dispersion machine should be regularly maintained and maintained to ensure its normal operation and extend its service life.
In summary, the high speed dispersion mechanism is an efficient and simple process method to prepare Chinese medicine extract, which has a wide application prospect.
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